2014年1月27日星期一

古希腊的钢模锻币法和古支那的沙模铸钱法比较

天工开物:



 ○钱

  凡铸铜为钱以利民用,一面刊国号通宝四字,工部分司主之。凡钱通利者,

  以十文抵银一分值。其大钱当五、当十,其弊便于私铸,反以害民,故中外行而

  辄不行也。


  凡铸钱每十斤,红铜居六七,倭铅(京中名水锡)居三四,此等分大略。倭

  铅每见烈火必耗四分之一。我朝行用钱高色者,唯北京宝源局黄钱与广东高州炉

  青钱,(高州钱行盛漳泉路。)其价一文敌南直江、浙等二文。黄钱又分二等,

  四火铜所铸曰金背钱,二火铜所铸曰火漆钱。


  凡铸钱熔铜之罐,以绝细土末(打碎干土砖妙)和炭末为之。(京炉用牛蹄

  甲,未详何作用,)罐料十两,土居七而炭居三,以炭灰性暖,佐土使易化物也。

  罐长八寸,口径二寸五分。一罐约载铜、铅十斤,铜先入化,然后投铅,洪沪扇

  合,倾入模内。


  凡铸钱模以木四条为空匡。(木长一尺一寸,阔一寸二分。)土炭末筛令极

  细,填实匡中,微洒杉木炭灰或柳木炭灰于其面上,或熏模则用松香与清油,然

  后以母百文(用锡雕成)或字或背布置其上。又用一匡如前法填实合盖之。既合

  之后,已成面、背两匡,随手覆转,则母钱尽落后匡之上。又用一匡填实,合上

  后匡,如是转覆,只合十余匡,然后以绳捆定。其木匡上弦原留入铜眼孔,铸工

  用鹰嘴钳,洪炉提出熔罐,一人以别钳扶抬罐底相助,逐一倾入孔中。冷定解绳

  开匡,则磊落百丈,如花果附枝。模中原印空梗,走铜如树枝样,挟出逐一摘断,

  以待磨钅差成钱。凡钱先错边沿,以竹木条直贯数百文受钅差,后钅差平面则逐

  一为之。


  凡钱高低以铅多寡分,其厚重与薄削,则昭然易见。铅贱铜贵,私铸者至对

  半为之,以之掷阶石上,声如木石者,此低钱也。若高钱铜九铅一,则掷地作金

  声矣。凡将成器废铜铸钱者,每火十耗其一。盖铅质先走,其铜色渐高,胜于新

  铜初化者。若琉球诸国银钱,其模即凿锲铁钳头上,银化之时入锅夹取,淬于冷

  水之中,即落一钱其内。

铜钱
沙模制造的古代铜钱

zt:


伯明翰厂一八九九年售至中国的印花机和广告章 


所谓“铸币”乃是将金属加热熔化成流体后,浇入钱范(模型)中制成货币。东方国家古钱均以此法制作,源自中国。而关于我国历代铸钱方式,已有诸多先进著述,论之甚详,明末《天工开物》中的插画“铸钱图”即是一例。 

中国的浇注法在造币时必须是高温施工,进入现代后,此法在机械化、自动化及高速化上都有困难,是个不可能的任务。而西方的造币法可在常温加工,此时优劣立见,浇注法自然被淘汰了。 

  西方国家古币,最早则系将琥珀金(金银合金)加热熔化,倾成小粒,再趁热用锤敲打印上图像做成打制币(hammered coins)。此法源自今土耳其西部的古国吕底亚(Lydia)。人类早期是以物易物,什么都可作为交易媒介。西方很早就使用金银等贵金属,但也还是计重方式,这些替代品都可通称为货币,有各色各样的形式,使用时必须经过复杂的换算。吕底亚首先发明了用金银合金制成标准重量、以计数方式使用的“硬币”。后来西方将此种吕底亚制作、打上印记、具有各种不同重量(最小的是最大的1/96)的玩意儿称为“coin”,从此交易有了标准媒介,此乃现代硬币的起源。但随着人口成长与商业活动的增加,手工制币已难应付社会需要,尤其在制作重约30克、直径在35毫米左右的大型银币时,更需要大锤及额外人手,且模具极易损毁。  
 
15世纪欧洲文艺复兴末期,工匠开始使用机器,首先使用机械取代锤制法的是意大利。接着德、法、英等地也纷纷跟进,已有2000年历史的手工造币寿终正寝,此乃近代“机制币”之滥觞。早期主要有螺旋式压床(screw press)及辗轮式滚床(rolling mill)两种,中国采用机制币的时候,此两种方式基本上已被淘汰。发展至今,机器造币的基本程序无大改变,主要差别在于速度。讽刺的是,造币速度愈来愈快,币材却愈来愈低下,图案也愈来愈不精美。 
  
螺旋式压床的雏型最早见于16世纪初的记载。1508年,意大利佛罗伦萨的一位艺术家用它来压制质地柔软并不需要大压力即可完成的铅质徽章,这时期螺旋式压床在造币方面通常只用于剪料。1530年另一意大利人在罗马设计了一种螺旋式压床,为教皇制出图案文字完整的金币。   

造币机最早系人力操作,后逐渐改用水力或兽力操作,机器也慢慢地在改进。18世纪末英国瓦特成功发展出实用的蒸汽动力机,并与在伯明翰经营苏活工厂的包顿合作在1786年将造币机以蒸气机推动,使生产效率大大提高,后又合伙开设以两人姓氏为名之包顿瓦特(Boultion & Watt)厂,自此机器造币又进入一个新的阶段。这可是“工业**”中的一件大事,包顿与瓦特两人可称得上现代机器造币机之父。  
 
19世纪初,螺旋式造币机仍是主流,然而这种螺旋式机器构造复杂,操作不易,震动与噪音皆大,且机台须庞大地基,并非一种理想的机械装置。当一位自学成功的德国工程师乌亨(Diedrich Uhlhorn)在受德国杜塞道夫造币厂委托修理造币机时,提议对机器重新设计,获得该厂同意。乌亨随即完成了首台实验性机器,并在1817年取得此种“肘动式”压床(Knuckle press)的专利,杜塞道夫造币厂在次年开始装用。由于其机器本身容易制成,主体结构铸造简单,且炼钢术的进步使肘节部分机件十分耐用,加上此型造币机生产速度快,每分钟可冲打90次,并可制作有齿边、光边、字边等设计的各种硬币,因此受到广泛欢迎。各厂纷纷直接仿制或将其改良后进行生产,此型机器非常耐用,有些寿命能超过125年!其基本设计在问世后的百余年间都没有改变。据笔者所知,输入中国的造币机器多属此类。   

肘动式压床被广为接受后,法国人对其进行了改良,由于并未开厂制造,而是委托其它厂商生产,故形式呈多种变化。1852年,伯明翰的喜顿(Ralph Heaton)因接到重整马赛造币厂的合约而购入4台造币机用以熟悉其结构。喜顿厂在1863年与德国乌亨签约购买专利生产造币机,喜顿厂制出的数量超过355台,其中至少270台售至中国,是中国机制币设备的最大供货商。   

肘动式压床的基本设计是使用一只大飞轮,装置于机体后侧地面,有多根接于轮辐上的连杆,机体上有肘节,肘节上端固定于机体,下方为放置上币模的滑块,下币模则固定于机台。肘节中有一活动式关节与主连杆相接,旋转时主连杆推动肘节,由于一端固定,滑块即向下施压。此时各连杆随同飞轮动作来操作其它如推动自动进料抱钳装置,巧妙地运用各连杆在飞轮辐不同位置的特性,使产生同步的配合效果。到20世纪初,各式蒸汽动力的机器逐渐被电动马达取代。 

  “戏法人人会变,巧妙各有不同”。东西方造币方式各有其优势,相对来说,在古代浇注法能比锤打法制出更多的钱币,颇适合当时的社会状况。但随着人类社会生活的改变,中国的传统铸造法无法配合改进来适应现代的需要。因此以造币工艺角度看,铸造法早已被正规造币厂扬弃。被历史尘封后,“铸币”只是一个代名词而已。


Coins making in Ancient Greece

greek coins - making ancient coins
greek coins - making ancient greek coins
Ancients Greeks used to make their coins by placing a metal mass between two stamps (moulds) carved with the scenes that would appear in each side of the coin and then they were hitting them with a hammer until the scenes were stamped on the coin. The mass was heated in order to be soft enough for the carving purposes.
The procedure started by melting the metal and then pouring it into round bars. It was then cut in disk shaped pieces which had the same diameter and the same weigh, factors which defined the value of each coin. The discs were turned to coins once having been hit by the workers in order to be stamped. Each coin was created separately thus special care was needed on the part of the worker. The moulds on which the scenes had been carved were made of bronze, iron or brass and as they faded after having transferred their carving to many coins, they had to be replaced especially in the case a large coins number would be needed. The moulds engraving must have been a pricey procedure so sometimes the old ones were copied in order to be used for next generation coins.

The mints were small buildings and the workers used the following tools; a furnace, a scale, a scorp, a punch and a pair of tongs that were used for placing the disc on the anvil where the front side mould had been placed. On other side of the coin a pinch on which the scene had been engraved, was placed. The first side was hit by the worker with a hammer so the coin was pressed from both sides thus the carving was achieved.
In the first years, there were no discs but round metal masses until the round bars were invented.
Metals abundance was necessary for the production of coins. A small city could just trade its products in order to buy the precious metals. On the other side, the large cities like Athens needed much more metal quantities which they used to take from the mines. For example, Athens pumped it from Lavrio mine, Aegina from Sifnos mine, King Philip II from Damasteio and Paeonia while Alexander the Great took advantage of the mines located in the areas he had conquered. The Ptolemies were provided with metals from the mines of Nouvia and from Cyprus.

 


These are several examples of Greek coins. Many city states in Ancient Greece had their own engravings on their coins. Greek coins were made mostly of gold, silver, and bronze.  Metal for the coins came from mines outside of Athens.

Denominations of silver drachma
ImageDenominationValueWeight
001-athens-dekadrachm-1.jpg
Dekadrachm10 drachmas43 grams
Kyme-01.jpg
Tetradrachm4 drachmas17.2 grams
AR Didrachm 90001284.jpg
Didrachm2 drachmas8.6 grams
Naxos-02.jpg
Drachma6 obols4.3 grams
001-Massalia-tetrobol-02.jpg
Tetrobol4 obols2.85 grams
Metapontum Triobol 868740.jpg
Triobol (hemidrachm)3 obols2.15 grams
Tarentum AR Diobol 851470.jpg
Diobol2 obols1.43 grams
SNGCop 053.jpg
Obol4 tetartemorions0.72 grams
Thasitischer Tritartemorion 630264 C.jpg
Tritartemorion3 tetartemorions0.54 grams
Hemiobol Corinth.jpg
Hemiobol2 tetartemorions0.36 grams
Triihemitartemorion Cilicia, 4th century BC.jpg
Trihemitartemorion3/2 tetartemorions0.27 grams
001-Tetartemorion-3.jpg
Tetartemorion1/4 obol0.18 grams
001-Hemitartemorion-02.jpg
Hemitartemorion½ tetartemorion0.09 grams
古希腊钱币,以纯银制成,价值在于货币的重量,图像只相当于标记。

评:古希腊的货币材料只有金银,质地柔软,可以用钢模或青铜模具压制,而古支那的铜钱是青铜制成,质地坚硬,如果使用锻造法比较困难,而且钢模不容易制造。

钢模锻造货币效率比沙模铸造高得多,可以大批量生产,而且图案精美。

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